Project Process and Manufacturing Flow
Concept Study
- Bullet Points layout and study.
- Develop structures required.
- Develop product specs and test requirements.
Cosmetic & Mechanical Design
Computer-aided Cosmetic design
Preliminary feasibility study
Mechanical Drawings(Pro-E)
Customer Approval
Prototype Fabrication
- Machine all parts according to drawings
- Follow-up machining and Handwork
- Add Electronic parts
- Prototype Decorations
- Customer approval of Prototype
- Follow-up machining and Handwork
- Add Electronic parts
Prototype Decorations
Customer approval of Prototype
Finalize Design
Three Elements of significance--
- Technically feasible
- Ease of manufacture
- Best Cost/Value
MOLD Design
- Mould Construction Design
Mold CAD Drawings
Selection of materials for the mold (e.g. Steel selection：718H, S136H,P20...).
Mold Fabrication
- Mold Base machining
- Mold Cavities machining
Cavities polishing and surface treatment
Electronic Design
- Draft of circuit
Components selection
Schematic Design and PCB Layout
- Circuit Test and adjustment
- PCB Layout by appropriate software
Project Programming
- Function analysis
- IC selection
- Program writing and testing.
Mold Test Shots
After Molds completed, try test shots on the machine
Record machine parameters in running test shots for future ref
Engineering (EP) samples built from test shots
Check for dimensional accuracy
Sample product performance
Production Pilot
To enhance design of production toolings
2. Efficiency Assessment.
3. Production Quality assessment.
Injection Molding
Blow Molding
Roto-casting
Spray Painting
Hand Painting
Tampo Print
Electronic Components insertion
IC Bonding
PCB assembly (PCBA)
Final Assembly
In-process QC and final product QC
- Quality check will be performed on all functions
Packaging