Consumer Products 

From Concept to Product

Trendex is the market leader in terms of production capability, production lead-time, pro-active engineering, the fair treatment of workers, and environmental consciousness. With combined management experience of more than a century in the production of licensed products Trendex has earned distinct recognition within the consumer products industry.
With new production facility, including prototype development engineering, and design we have now complete in-house product development team at one location. We welcome our client to visit and inspect our facility at any time.

Our core competency to include consumer products made by plastics, metals, electronics, EVA, and fabric in the following categories:

Apparel • Bags • DIY Items • EVA Items • Homeware •  Mobile Accessories •  Plastic(Battery Operated/ Non-functional/ UL Certified) •  Plush • Porcelain

For any additional information regarding to our manufactured products, please contact us.

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Products

 

PC: Thinkgeek-http://www.thinkgeek.com

We support

Crowdfunding

 

Sourcing and selecting a manufacturer for your product idea can be a difficult task, especially if you have limited or no experience with the international manufacturing industry. 

The expertise of your manufacturer is directly related to your ability to on time delivery of the product you promised to your pledged partners. The right manufacturer can support a successful crowdfunding campaign, whereas the wrong one can lead to disasters.

Trendex with over 24 years of manufacturing experience, complete in-house design and product development team, plus our unique ability to cover entire supply chain end to end has been market leader within consumer product and printing industry. We welcome the opportunity to discuss your upcoming crowdfunding project.

 

Project Process and Manufacturing Flow

 

 
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Concept Study

  • —Bullet Points layout and study.
  • —Develop structures required.
  • —Develop product specs and test requirements.

 
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Cosmetic & Mechanical Design

  • —Computer-aided Cosmetic design

  • Preliminary feasibility study

  • —Mechanical Drawings(Pro-E)

  • Customer Approval

 

 

 

Prototype Fabrication

  • —Machine all parts according to drawings
  • Follow-up machining and Handwork
  • —Add Electronic parts
  • Prototype Decorations
  • —Customer approval of Prototype
  • Follow-up machining and Handwork
  • —Add Electronic parts

  • —Prototype Decorations

  • Customer approval of Prototype

 

 

 

Finalize Design

—Three Elements of significance--

  • —Technically feasible
  • —Ease of manufacture
  • —Best Cost/Value

 

MOLD Design

  • Mould Construction Design

  • —Mold CAD Drawings

  • Selection of materials for the mold (e.g. Steel selection：718H, S136H,P20...).

 
 
 

 

Mold Fabrication

  • Mold Base machining
  • Mold Cavities machining

  • —Cavities polishing and surface treatment

 

Electronic Design

  • Draft of circuit

  • Components selection

 

Schematic Design and PCB Layout

  • Circuit Test and adjustment
  • PCB Layout by appropriate software
 

 

 

 

Project Programming

  • Function analysis
  • IC selection
  • Program writing and testing.
 

 

Mold Test Shots

  • —After Molds completed, try test shots on the machine

  • Record machine parameters in running test shots for future ref

 

 

Engineering (EP) samples built from test shots

  • —Check for dimensional accuracy

  • Sample product performance

 

Production Pilot

  • —To enhance design of production toolings

      2. Efficiency Assessment.

      3. Production Quality assessment.

 

 

Injection Molding

 

 

 

Blow Molding

 

 

 

 

 

 

 

 

Roto-casting

 

 

 

 

 

 

 

 

 

 

Spray Painting

 

 

 

 

 

 

 

 

Hand Painting

 

 

 

 

 

Tampo Print

 

 

 

 

 

Electronic Components insertion

 

 

 

 

 

 
 
 
 
 

 

 

 

 

IC Bonding

 

 

 

 

PCB assembly (PCBA)

 

 

 

Final Assembly

 

 

In-process QC and final product QC

  • Quality check will be performed on all functions

 

 

 

 

 

 

Packaging

 

 

 

Quality control Guideline

Sampling Plans

  • Draw sample according to Acceptable Quanlity Level (AQL), General inspection Levels II

  • —Sample should be complete packaging

  • —100% inspection for sample size 32 pcs

  • —Minimum sample size 32 pcs

Inspection Procedure

  • —Check the product quantity ready for inspection

  • —Draw samples according to AQL

  • —Proceed carton drop test

  • —Proceed transportation simulation test if necessary

  • —Check the shipping mark, carton dimensions, weight and barcode

  • —Open carton to check the product outlook and packaging

  • —Open packaging to check the product function and details

  • —Inspection finish and complete the inspection report

AQL and Defect Classification

Defect Classification - Transportation/carton

Barcode label checking


Defect Classification - Product Packaging

Defect Classification - Product appearance and other

Temperature Test

Abuse Test

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Durability Test

Transportation Test

Testing Requisition Form